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Motion Control Resources

Kollmorgen and KNAPP Systemintegration GmbH Deliver Forklift Automation Solution for Large European


Cost-effective solution installed within current warehouse infrastructure reduced operational costs through increased picking productivity

Kollmorgen and KNAPP Systemintegration GmbH Deliver Forklift Automation Solution for Large European RetailerRADFORD, VA – Standard forklifts automated with the NDC Suite technology from Kollmorgen are at the heart of the Pick-n-Go® solution that KNAPP Systemintegration GmbH  - a member of KNAPP group - has installed at Engrotuš d.d., a leading Slovenian supermarket retailer. The solution has significantly increased the overall efficiency of order picking processes at Engrotuš d.d., while streamlining other internal transportation needs and reducing overall operating costs.

“Engrotuš d.d. considered a fully automated picking solution, but it didn’t take long for them to conclude that it would have been prohibitively costly, while requiring significant changes to their current warehouse infrastructure,” says Tomas Angervall, Product Marketing Manager, Kollmorgen.  “Instead, they went with the Pick-n-Go solution as a component of an overall logistics solution comprising of an OSR Shuttle-System and WMS implemented by KNAPP.  The system was installed within the existing infrastructure of the distribution center, and at a significantly lower cost than a fully automated alternative.”

KNAPP automated forklifts with Kollmorgen NDC Suite technology are in use at the Engrotuš d.d. distribution center for fresh and chilled products.  The automated forklifts are used to fetch empty roller cages, escort the RF-terminals-equipped picker to the required pick locations, and dispatch full roller cages.  They are also used for pure transportation tasks such as picking up full roller cages from areas with goods-to-man picking (OSR Shuttle from KNAPP) and transporting them to the dispatch area.  The automated forklifts operate safely within a mixed environment that includes pickers and manual forklifts, and ensure maximum staff availability for picking. 

Kollmorgen, a leading manufacturer of driverless control technology, and KNAPP, a leading warehouse automation specialist, are strategic global partners in warehouse applications for automated order-picking and automated transportation based on the NDC Suite technology.

Pick-n-Go from Kollmorgen is a highly flexible order picking system that streamlines any order fulfillment process, with significantly reduced operating expenses.  The Pick-n-Go system seamlessly integrates with existing Warehouse Management Systems and established processes, and is easily adapted to satisfy specific application needs.  In many applications, the Pick-n-Go system will give improvements in order picking productivity of over 60% and pay for itself in just 12 – 24 months.

NDC Suite from Kollmorgen is a complete automated guided vehicle (AGV) control solution that promises lower total costs for system integrators and end-users.  The heart of NDC Suite is the NDC8 – Kollmorgen’s applications-independent and scalable control module that works with all AGVs, from the small and simple to the big and complex.  It is also easy to integrate with host systems and material handling systems, and because the same platform is used everywhere, the same engineering skill set applies for all types of applications. 

The KNAPP AG ranks among the leading system and solution providers in warehouse logistics and warehouse automation. The 26 subsidiaries and offices around the world underline the international character of the company group with its headquarters in Hart bei Graz, Austria.

As a solution provider, the KNAPP group delivers everything for the modernization or remodelling of distribution warehouses in trade and production from a single source - from system development, installation and start-up to comprehensive after-sales support. The range of products spans from customer-specific adaptations of patented logistics components for warehouse and automation projects, tailored systems for major customers that meet every demand of efficient logistics solutions, to the servicing and maintenance of existing warehouses.

More than 55 years of experience and know-how from more than 1200 successful projects today make KNAPP a global player in the development and production of conveyor systems, picking systems, logistics for warehouses and warehouse logistics software.

Kollmorgen is a leading provider of motion systems and components for machine builders around the globe, with over 60 years of motion control design and application expertise.  

Through world-class knowledge in motion, industry-leading quality and marketshare, and 35 years of proven performance in driverless control technology, Kollmorgen continues to deliver breakthrough driverless control solutions unmatched in performance, reliability and ease-of-use, giving warehouse operations an irrefutable marketplace advantage.  Kollmorgen technology and expertise was integral to the world’s first automobile production plant with driverless vehicles (1972), laser-guided vehicle (1990), Pick-n-Go system (2007) and 170 metric ton driverless vehicle with 16 controlled wheels (2009).

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